Fireproof aluminum cone core board composite machine production line

The interconnection of people and machines and products is a core tool for increasing flexibility, accelerating processes and mastering the product process.

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Fireproof aluminum cone core board composite machine production l

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Smart Connectivity - Industry 4.0 - Aluminum Cone Core Panel Automation Line

(Awarded three national invention patents, one software copyright and eight utility model patents)

Aluminum Non-Combustible Panel Production Line

 

一、More personalized smart connectivity:

  1. The interconnection of people and machines and products is a core tool for increasing flexibility, accelerating processes and mastering the product process.
  2. By preparing information before and after the process, our production lines enable more intuitive operational guidance so that people are always at the heart of the value-added process.
  3. Realize the needs of digitalization, networking and intelligence, and build a service system based on massive data collection, aggregation and analysis.

 

二、Equipped with intelligent dynamic production management system:

  1. Our Industry 4.0 smart production line has a very different production method compared to many smart production lines.
  2. It is no longer controlled by the central SAP system, but instead the machines are controlled on the shop floor by the shop floor software solution (Opcon Suite). The production information and control system works with a flexible and scalable APP that visualizes and efficiently communicates all the data needed for the Industry 4.0 production process, solving production problems quickly and efficiently in a timely manner and ensuring quality.
  3. The digitalization of the whole life cycle management platform of equipment, in addition to being able to quickly view all kinds of information that traditional equipment management software can provide through computers, ipads and other devices, such as purchase dates, suppliers, maintenance records, maintenance records, maintenance cycles and other content, can also achieve the full traceability of all kinds of process information of equipment, such as work condition information used to record workpiece information and processing parameters, and state information used to influence factors, process parameters, environmental parameters and other equipment health assessment, and use it as a basis to guide correct decision-making.
  4. Humanized safety, high efficiency, energy saving, stability, high precision, waste reduction and material saving and visualization of fully automatic control operation, from the raw material into the line to the finished product off the line to achieve no off-line production.

 

三、Fully automatic online quality control system:

The high precision inspection probe detects the thickness of each section of finished product in real time, and automatically corrects the sheet error by computer, saving the time of repeated adjustment by workers and greatly reducing the generation of scrap. Through the computer's function correction value, the error range of the plate can be controlled stably and the product accuracy can be controlled at all times.

 

四、Intelligent equipment maintenance management:

▲ Through preventive online data analysis and early warning, it helps maintenance technicians to schedule some important preventive maintenance measures in advance to prevent downtime; on the other hand, through intelligent scheduling of preventive maintenance, enterprises can have sufficient time to prepare for equipment upgrade or renewal.

 

五、Production alliances combining suppliers and customers:

Our production lines are built with the goal of increasing productivity and improving product quality to better respond to changes in the market.

The production line is equipped with a wide range of functions to prepare for the following development steps: integration of suppliers and customers into the process and intelligent transfer of product information to customers to provide them with value-added services and benefits.

This system will be implemented in the future in Derek's value stream.

 

Aluminum cone core plate production line|Production site

 

Aluminum cone core plate production line|Discharge. Embossing area

 

Aluminum cone core plate production line|Production site

 

Aluminum cone core panel production line|Surface protection compound area

 

Aluminum cone core panel production line|Automatic in-line cutting area

 

Aluminum cone core plate production line|Finished product area|Robot loading area

 

Aluminum cone core plate production line|Finished product area|Quality inspection - Inspection area

 

Aluminum Cone Core Panel Production Line|Regional Function Display Area|Human Machine Interface Operation Screen

 

Aluminum Cone Core Panel|Finished Products

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